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Communication-based intelligent lithium battery outdoor integrated cabinet
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Communication-based intelligent lithium battery outdoor integrated cabinet

This document is the product manual for the Intelligent Lithium Battery Outdoor Integrated Cabinet by Xiamen Taihang Technology Co., Ltd.
This cabinet is a highly integrated outdoor energy storage & backup power solution designed for wireless communication base stations. It integrates lithium battery, power supply, temperature control, air cleaning, antitheft, and intelligent remote management into one unit. It supports peak shaving and valley filling, sector power control for energy saving, and uninterrupted power supply to ensure stable outdoor operation. All components are pre-assembled and pre-commissioned in the factory for fast on-site deployment.
Key highlights:
● Outdoor rated, wide temperature range: -40°C to +60°C
● Plug and play lithium battery modules for quick replacement
● Intelligent temperature control, air filtration, smoke & water immersion detection
● Antipry security lock with remote control & photo log
● PC & mobile APP for realtime monitoring, remote control, data analysis, and history records
● Supports mains, battery, and diesel generator power switching

    Product Features

    Battery features self-protection against high temperature and water ingress,with no fire risk.
    Reliable
    ● All-in-one outdoor design with factory pre-assembly and pre-commissioning for fast deployment.
    ● Plug-and-play lithium battery modules for easy replacement and emergency swapping between sites.
    ● Intelligent sector power control supports 5G DCDU for on-demand power supply and high-efficiency energy saving.
    ● Wide temperature adaptability: operates stably from -40°C to +60°C with automatic heating and cooling.
    ● Clean air circulation system with dust and catkin removal, suitable for sandy and dusty environments.
    ● Anti-pry & anti-theft security: dual-lock system with remote access, identity recognition and photo recording on door opening.
    ● Comprehensive environment monitoring: real-time detection of smoke, water immersion, temperature and humidity.
    ● Multi-power supply switching: automatic switch between mains, battery and diesel generator for uninterrupted power.
    ● Intelligent remote management: real-time monitoring, data analysis, fault alarm and historical records via PC and mobile APP.
    ● High protection grade: lightning protection (40kA/80kA) and stable performance up to 2000m altitude.

    Scope of Application

    This intelligent lithium battery outdoor integrated cabinet is specially designed for outdoor wireless communication base stations, including 4G and 5G base stations.
    It is widely used in outdoor communication sites, small commercial power scenarios, remote areas, and harsh environments such as high or low temperature, sandstorm, and humid conditions.
    It provides peak shaving and valley filling, uninterrupted backup power, sector power control, energy saving, and secure outdoor power supply for stable and reliable operation.

     Technical Specifications

    model

    BPA540

    BPA450

    BPB150

    Battery

    48V/45Ah, 540×200×150(mm), RS485 interface, 5 LEDs on the front to indicate the remaining battery power.

    Number of battery compartments

    12 warehouses

    10 warehouses

    10 warehouses

    4 warehouses

    Current specification

    120A

    100A

    80A

    60A

    60A

    40A

    Working power supply

    180~250V/ac

    Battery insertion and removal force

    No more than 100N

    Working environment temperature

    -40~+60℃ (including solar radiation)

    Working environment humidity

    95%RH(40℃±2℃)

    Working altitude

    ≤2000 meters

    sandstorm

    Moderate dust storm, visibility no more than 500 meters.

    Fiber optic splitter

    48 ports

    48 ports

    48 ports

    DCDU configuration

    5G   DCDU

    Rack dimensions (length * width * height) are for reference only; the actual product shall prevail.

    78*78*200cm

    78*78*200cm

    78*78*150cm

    wireless network

    4G

    Lightning protection function

    40kA/80kA(8/20us)

    battery protection

    Independent battery control, over-temperature and over-voltage protection

    Mobile APP

    Remote monitoring of cabinet operation and remote control of authorized door opening

    Backend management

    Remotely monitor cabinet operation and print reports such as electricity costs.

    Cabinet Introduction

    This intelligent lithium battery outdoor integrated cabinet adopts a highly integrated, prefabricated, pre-assembled and pre-commissioned structure for fast on-site deployment. It is equipped with a night maintenance light, power lightning protection, oil machine power supply circuit breaker, aviation socket, 220V AC power socket, air filtration and circulation system, pull type optical fiber box, fiber inlet/outlet and fiber management frame.
    The cabinet supports plug and play battery modules for easy maintenance and emergency replacement between nearby sites. It provides reserved space for extended battery packs, BBU and DCDU. With fully enclosed space, negative pressure exhaust and positive pressure air supply, it realizes clean air circulation and automatic dust removal.
    The cabinet adopts front and rear anti pry doors with identity recognition, remote control and photo upload functions to ensure security. It integrates complete power supply, temperature control, air management, anti theft, energy saving and environmental monitoring systems to provide a stable and reliable outdoor power supply solution.

    Basic Circuit Diagram

    VD10 Modular Type 3AC Surge Protective Device for Main Distribution detail (2)

    Dimensions

    Item

    Size

    Battery module

    540 × 200 × 150 mm

    Cabinet installation dimensions (BPB)

    78 × 78 × 150 cm

    Cabinet installation dimensions (BPA)

    78 × 78 × 200 cm

    Cabinet height

    A: 2 m / B: 1.5 m

    VD10 Modular Type 3AC Surge Protective Device for Main Distribution detail (1)

    Installation Instructions

    Low Voltage SPD Specific Disconnector(SSD) detial (3)

    Certificate

    • certificate01
    • certificate02

    Document Download

    Quality Inspection(Test reference)

    1 Inspection Reference
    IEC61643.11 Surge Protective Devices (SPD) for Low-Voltage Distribution Systems
    Part 1: Performance Requirements and Test Methods
    GB/T 2828.1-2012 Sampling Inspection Procedures
    Part 1: Sampling Plans for Inspection by Acceptance Quality Limit (AQL)
    2 Incoming Inspection
    Incoming material inspection is conducted based on the "Metal Parts Inspection Standard," "Plastic Parts Inspection Standard," "Electronic Parts Inspection Standard," "Auxiliary Materials Inspection Standard," and the GB/T 2828.1-2012 Sampling Inspection Procedure.
    3 Finished Products Inspection
    1) Routine test
    Routine inspection is a 100% inspection conducted at the final stage of production on products from the production line. After inspection, no further processing is done, except for packaging and labeling.
    2) Sampling test
    Sampling inspection is performed according to the GB/T 2828.1 sampling standard.
    3) Acceptance test
    Verification inspection is a sampling inspection conducted to ensure that the product continues to meet the standard requirements. Verification inspection should be carried out according to the procedures and frequency specified by the standard.
    Inspection Table

    Inspection Items

    Routine test

    Sampling test

    Acceptance test

    Packaging

     

    √

     

    Appearance Quality

    √

    √

    √

    Structure and Shape

    √

    Remote Signal Alarm Function

    √

    √

    √

    U1mA Value Test

    √

    √

    Markings and Labels

    √

    √

    √

    Direct Contact Protection Test

    √

    Standby Power Consumption and Residual Current

    √

    Protection Level

    √

    Action Load Test

    √

    Thermal Stability Test

    √

    √

    Temporary Overvoltage (TOV) Test

    √

    Mechanical Strength

    √

    Insulation Resistance

    √

    Dielectric Strength

    √

    Environment, IP Code

    √

    Electrical Clearance and Creepage Distance

    √

    Resistance to Abnormal Heat and Flammability

    √

    Status Indicator Operation

    √

    √

    √

    Isolation Between Separate Circuits

    √

    Transportation Vibration Test

    √

    Free Fall Test

    √

    Insertion and Withdrawal Force Test Before Surge Impulse (for Pluggable Modules)

    √

    √

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