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Lightning Protection Testing Equipment
Surge Protection Component Base Test Box
Product Features
1. Metal Oxide Varistor (MOV) Test
● U1mA Varistor Voltage Test
● Leakage Current Test – Multiple ranges selectable: 75%, 83%, 1.3Uc
2. Gas Discharge Tube (GDT) Test
● Preset Starting Voltage Value Available
● Selectable Test Voltage Rise Rates: 100V/s and 1000V/s
3. TVS Diode Test
● Test Voltage Value Can Be Set, default is 200V, maximum can be set to 2000V.
4. Signal-Level Surge Protector Continuity Test
● Continuity, Short-Circuit, and Miswiring Test
5. ESD Test (Optional)
● Can Test Electrostatic Voltage (Maximum, Average, and Real-Time Values)
6. Insulation Resistance Test
● Selectable Test Voltage Ranges: 500V, 1000V, 2000V
7. Other Functions
● Ambient Temperature and Humidity Test
Technical Specifications
| Operating Voltage | 220VAC ± 20%, 50/60Hz |
| Operating Temperature | -20°C ~ +40°C |
| Storage Temperature | -30°C ~ +55°C |
| Built-in Lithium Battery Specifications | Polymer Lithium Battery, 12V / 6.8Ah |
| Offline Operating Time | Standby 60h, Operation 16h |
| Data Storage Capacity | Up to 500 Records |
| Signal-Level Surge Protector Measurement Parameters | Measures Open Circuit, Short Circuit, and Continuity of DB25, DB15, DB9, RJ45, RJ11, and Other 2–25 Core Interfaces; Insertion Impedance Range: 0–9.999Ω |
| Varistor Voltage | 0 ~ 2000V |
| Varistor Leakage Current | 0 ~ 200uA |
| GDT Trigger Voltage | 50 ~ 2000V |
| TVS Diode Clamping Voltage | 0 ~ 2000V |
| Insulation Resistance | 3MΩ ~ 2000MΩ |
| Electrostatic Voltage | -22kV ~ +22kV |
| Varistor Voltage U1mA | 1V (0~1000V) / 2V (1000~2000V) |
| Varistor Leakage Current Ires | 0.1uA |
| Gas Discharge Tube (GDT) | 1V |
| TVS Diode | 0.1V (0~50V) / 1V (50~1000V) / 2V (1000~2000V) |
| Signal-Level Surge Protector | 10mΩ |
| Electrostatic | 10V (5~10mm) / 20V (11~20mm) / 30V (21~30mm) / 40V (31~50mm) |
| Varistor Voltage | ≤ ±(1% + 2d) |
| Varistor Leakage Current | ≤ ±(1% + 2d) |
| GDT Trigger Voltage | ≤ ±(1% + 2d) |
| TVS Diode | ≤ ±(1% + 2d) |
| Signal-Level Surge Protector Insertion Impedance | ≤ ±(2% + 1d) |
| 1mA Reference | ±5uA |
Cabinet Introduction
Dimensions
Overall Dimensions (mm)
● Main cabinet outline: 658 × 624 × 1460 mm
● Alternative cabinet size: 844 × 760 × 1567 mm
Battery Module Dimensions (mm)
● Single battery pack: 540 × 200 × 150 mm
Height Definition
● Cabinet height (Type A): 1.8 meters (1800 mm)
Installation Instructions
Certificate
Document Download
Quality Inspection(Test reference)
1 Inspection Reference
IEC61643.11 Surge Protective Devices (SPD) for Low-Voltage Distribution Systems
Part 1: Performance Requirements and Test Methods
GB/T 2828.1-2012 Sampling Inspection Procedures
Part 1: Sampling Plans for Inspection by Acceptance Quality Limit (AQL)
2 Incoming Inspection
Incoming material inspection is conducted based on the "Metal Parts Inspection Standard," "Plastic Parts Inspection Standard," "Electronic Parts Inspection Standard," "Auxiliary Materials Inspection Standard," and the GB/T 2828.1-2012 Sampling Inspection Procedure.
3 Finished Products Inspection
1) Routine test
Routine inspection is a 100% inspection conducted at the final stage of production on products from the production line. After inspection, no further processing is done, except for packaging and labeling.
2) Sampling test
Sampling inspection is performed according to the GB/T 2828.1 sampling standard.
3) Acceptance test
Verification inspection is a sampling inspection conducted to ensure that the product continues to meet the standard requirements. Verification inspection should be carried out according to the procedures and frequency specified by the standard.
Inspection Table
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Inspection Items |
Routine test |
Sampling test |
Acceptance test |
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Packaging |
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Appearance Quality |
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Structure and Shape |
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Remote Signal Alarm Function |
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U1mA Value Test |
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Markings and Labels |
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Direct Contact Protection Test |
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Standby Power Consumption and Residual Current |
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Protection Level |
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Action Load Test |
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Thermal Stability Test |
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Temporary Overvoltage (TOV) Test |
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Mechanical Strength |
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Insulation Resistance |
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Dielectric Strength |
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Environment, IP Code |
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Electrical Clearance and Creepage Distance |
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Resistance to Abnormal Heat and Flammability |
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Status Indicator Operation |
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Isolation Between Separate Circuits |
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Transportation Vibration Test |
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Free Fall Test |
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Insertion and Withdrawal Force Test Before Surge Impulse (for Pluggable Modules) |
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